Pick to Cart - Batch Picking Systems Design

Economical Batch Picking Anywhere

Pick-to-Cart technology uses on-board RF guidance to direct a picker to the correct SKU locations. The picker scans the bar code label on the shelf location and/or on the product itself. A digital display mounted at each order container displays the unit quantities required for each order in the batch. The picker can pick and fulfill multiple orders on the cart in one pass at the location: Pick once / put for each every order in the cart with accuracy.

Scalability makes Pick toCart a highly cost-efficient solution for operations large or small. Deploy only as many as you need!

IS offers custom Pick-to-Cart solutions that best fit your requirements including powered versions for heavy loads.

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Pick to Cart - Batch Picking Systems Design

Benefits of Pick / Put to Light on Cart

Increased Order Accuracy

99.9% accuracy rates and 40 to 200% increase in pick rate productivity

Person does the work of two to four people with near perfect accuracy
Better same day ship rates - competitive delivery schedules
Improves your bottom-line with lower cost of SKU handling over all
Reduced demand on QA function and improved customer satisfaction
Real time inventory awareness

Batch Pick - Fulfill Multiple Orders in One Pass

Pick once fill many orders for that item.

Limit multiple passes through a warehouse by doing more picking and fulfillment at each location.

Pick-to-Cart solutions have mobile work stations built in

Scan verify location, SKU, print labels, bag and tag stock for orders right at the cart

Use RF scanners integrated with a mobile workstation to scan verify the location and SKU.
Pick, print labels, bag and tag stock for orders right at the cart.
Use tablet display for directed picking to carts with two to four locations.

Scalable: Deploy as Many or as Few Carts as Needed

Low volume? High volume? Surge? Adjust on the fly with Pick to Carts

Whether your operation is just getting started or already large, Pick-to-Cart helps you balance your picking load by deploying enough carts to get the job done on schedule while helping to keep your operation growing and profitable.
Don't just 'throw bodies' at the problem of volume surges, enable a smaller efficient team to do more in less time. And save on both.

Pick to Cart Expertise

Implementations prove to be Flexible / Cost effective

Industrial Integration Services integrates Pick-to-Cart using Lightning Pick display control of high productivity Pick-to-Cart solutions.

Printing supply distribution to fulfill multiple orders with common items. Pick once fulfill multiples.
Directed picking for Refrigerated Storage - direct to shipping carts and onto waiting delivery trucks.
Kitting and kitting with custom variations for delivery to assembly workstations.
E-commerce and direct-to-consumer fulfillment.
Third-party logistics (3PL) fulfillment providers.
Operations where orders are typically not more than two lines, product sizes are small and 12 to 30 orders can be grouped together.
Operations with high SKU commonality among orders
Fulfillment operations with a variety of SKU throughput rates that don’t fall clearly into high, medium and low-velocity profiles.
Operations that cannot cost justify automated picking technology installation for medium and low velocity SKUs.
Results!
More orders filled, faster. Batch picking can boost pick rates from 60-70 lines an hour for single-order picking to 200 lines an hour or more, depending upon the order profile and the average cubic size of orders.

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